{"id":988212,"date":"2023-05-03T17:08:19","date_gmt":"2023-05-03T15:08:19","guid":{"rendered":"http:\/\/acc-company.com\/?p=988212"},"modified":"2023-11-04T13:24:38","modified_gmt":"2023-11-04T12:24:38","slug":"automotive-supplier-case","status":"publish","type":"post","link":"https:\/\/acc-company.com\/en\/automotive-supplier-case\/","title":{"rendered":"Automotive Supplier"},"content":{"rendered":"
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\n\t\tDriving Success in Challenging Times: Overcoming Escalations at an Automotive Supplier\n\t<\/h1>\n\t

Ein Tier 1 – Automobilzulieferer von Roofsystemen beliefert von einem europ\u00e4ischen Standort aus Automobilhersteller auf drei Kontinenten – sowohl Just-in-Time als auch Just-in-Sequence. Als eine neue Produktionslinie anlaufen soll, kommt es zu Problemen. Doch mit AC&C konnten diese innerhalb kurzer Zeit gel\u00f6st und die Profitabilit\u00e4t deutlich gesteigert werden.<\/p>\n\t\t\t\t\t\t\t\"4301-fin\"\t\t\t\t\t\t\t\n

\n\t\tChallenge\n\t<\/h2>\n\t

Der Produktionslauf eines neuen Produktes auf einer neuen Produktionsanlage bringt viele Herausforderungen mit sich. Die Corona-Pandemie hat die Komplexit\u00e4t weiter vervielfacht, da durch die Reisebeschr\u00e4nkungen geplantes, unterst\u00fctzendes Projektpersonal nicht einreisen konnte. Dementsprechend hat die Produktion w\u00e4hrend Anlauf und nach SOP nicht st\u00f6rungsfrei funktioniert und es kam zu einer mehr als ein Jahr andauernden Eskalation, welche das betroffene Werk und die Projektorganisation zus\u00e4tzlich belastet hat. Obwohl die Anlagen viele Daten produzieren, werden sie im Rahmen von Ursachenanalysen nur zu einem Bruchteil verwendet. Die angewendeten Probleml\u00f6sungsprozesse sind im Bereich des Expertenwissen und \u201eTrial and Error“ angesiedelt.<\/p>\n

\n\t\tSolution\n\t<\/h2>\n\t

Driving Performance and Quality: A Tailored Solution for New Product Production\n\nTo address the challenges faced by our client during the production of a new product on a recently established facility, AC&C deployed a multi-faceted approach focused on three key areas: plant availability, cycle time stabilization, and product quality assurance. Our team of experts worked collaboratively with the client's teams, forming a task force dedicated to resolving the issues at hand. Through daily coordination and weekly prioritization sessions, we ensured a synchronized and targeted approach.\n\nCentral to our solution was the utilization of the cutting-edge MOZAK platform. This powerful tool enabled us to harness and analyze the vast amount of product- and process-related data generated throughout the manufacturing process. By leveraging advanced data analytics and statistical techniques, we identified crucial cause-effect relationships, enabling evidence-based decision-making and problem resolution. The systematic analysis of data and facts provided invaluable insights into the underlying issues, enabling our client to make informed decisions and implement effective corrective actions.\n\nThrough our collaboration and the implementation of the MOZAK platform, we successfully achieved tangible improvements in plant availability, cycle times, and product quality. Our agile problem-solving approach, driven by data and supported by our expert guidance, allowed for quick adjustments and continuous optimization. This, in turn, resulted in increased production stability, enhanced efficiency, and elevated customer satisfaction.\n\nExperience the power of data-driven solutions. Contact AC&C today to discover how our expertise and innovative methodologies can help you overcome challenges and unlock the full potential of your production operations. Together, we can drive sustainable growth and achieve operational excellence.<\/p>\n\t\t\t\t\t\t\t\"4302-fin\"\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\"4303-fin\"\t\t\t\t\t\t\t\n

\n\t\tResults\n\t<\/h2>\n\t

Driving Profitability and Building Trust: Unleashing the Potential of New Product Production\n\nThrough our dedicated efforts and collaborative approach, our experienced team successfully guided our client towards complete de-escalation within a remarkably short span of eight months. The results achieved during this transformative journey have been nothing short of remarkable.\n\nOne key area of focus was the Overall Equipment Efficiency (OEE), a critical metric that measures the utilization and effectiveness of the production equipment. By implementing targeted improvements and optimization measures, we were able to elevate the OEE from under 40% to an impressive level exceeding 90%. This substantial enhancement in operational efficiency had an immediate impact on the bottom line, leading to a substantial increase in profitability for our client.\n\nMoreover, the resolution of the escalation issues and the remarkable increase in OEE played a crucial role in restoring the trust of the Original Equipment Manufacturer (OEM). With the regained trust and the successful resolution of the challenges, our client has been able to foster a stronger partnership with the OEM. This newfound trust has resulted in the initiation of new joint projects, opening doors to future growth and collaboration.\n\nThe remarkable achievements of our client's transformation journey stand as a testament to the effectiveness of our comprehensive approach and the value of data-driven decision-making. By leveraging our expertise and harnessing the power of advanced analytics, we have not only resolved the immediate challenges but also unlocked untapped potential, paving the way for sustained success and profitability.\n\nDiscover the transformative power of collaboration and data-driven solutions. Contact AC&C today to explore how our proven methodologies and experienced team can help your organization overcome obstacles and achieve extraordinary results. Together, we can turn challenges into opportunities and drive your business towards a prosperous future.<\/p>\n

\n\t\tOther Cases\n\t<\/h2>\n\t